Suzuki Dr 100 Service Manual

Suzuki Dr 100 Service Manual

Suzuki Dr 100 Service Manual Free
Suzuki Dr100
Suzuki Dr650 Specs
2009 Suzuki DF100 Outboard Motor Service Manual DF-100 4-Stroke

2009 Suzuki DF100 Outboard Motor Service Manual DF-100 4-Stroke
1988-2003 Suzuki 2HP thru 225HP Repair Manual
2006-2014 Suzuki DF2.5 Repair Manual
2002-2005 Suzuki DF4 DF5 DF6 Repair Manual
2002-2011 Suzuki DF4 DF5 Repair Manual
2003-2011 Suzuki DF9.9 DF15 Repair Manual
2000-2003 Suzuki DF25 DF30 Repair Manual
1999-2011 Suzuki DF40 DF50 Repair Manual
2003-2007 Suzuki DF60 DF70 Repair Manual
2001-2009 Suzuki DF90 DF100 DF115 DF140 Repair Manual
2006-2011 Suzuki DF150 DF175 Repair Manual
2004-2011 Suzuki DF200 DF225 DF250 Repair Manual

This 2009 Suzuki Outboard DF100 4-Stroke 100hp motor service manual download describes the service procedures for the complete motor. Follow the Suzuki Engine maintenance schedule recommendations to ensure that the 100 hp 2009 motor is in peak operating condition and the emission levels are with in the standards set by states/county Resources Board. Performing the scheduled maintenance on your outboard engine is very important. It compensates for the initial wear that occurs during the life of the motor.
All chapters in this 2009 DF100 Suzuki motor service manual applies to the whole engine and illustrates procedures for the removal and installation of components that are in a detailed step-by-step fashion.
Most all DF100 Suzuki outboard engine service manual chapters start with an assembly or systems illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The subsequent pages give detailed service/repair procedures. If you don't know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem.
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RELATED LOWER UNIT SEARCHES:
LOWER UNIT REMOVAL & DISASSEMBLY
Always disconnect the battery cable, before removing lower unit.
1. Shift to 'NEUTRAL' position.
2. Remove bolt and trim tab.
3. Remove seven (7) bolts 2 and separate gearcase 3 from driveshaft housing.
4. Remove clutch rod from clutch shaft (if necessary).
5. Place a drain pan under oil drain plug. Remove oil drain plug 6 first then oil level plug 5 and allow gear oil to drain. Inspect oil for water, contaminates or metal.
6. Remove cotter pin 7 from propeller nut and remove pro peller nut.
7. Remove washer 9, spacer 0, propeller A, stopper B and spacer C from propeller shaft. To prevent injury from propeller blades, wear gloves and place a block of wood between the anti-cavitation plate and the propeller blade tips to lock the propeller in place.
11. Remove two bolts 1 securing propeller shaft bearing housing to gearcase.
12. Using special tools, draw out propeller shaft bearing housing. Remove propeller shaft and bearing housing assembly.
09930-30104 : Sliding hammer A
09930-30161 : Propeller shaft remover B
13. Hold pinion nut securely, then fit special tool to the driveshaft and loosen pinion nut.
09921-29410 : Driveshaft holder
14. Remove four bolts 1 securing driveshaft oil seal housing 2, then remove oil seal housing and pinion shim 3. 9. Keep impeller key 6 for reuse and discard plate gasket.
10. Remove three (3) bolts 1 and shift rod guide housing assembly. 
8. Loosen four bolts 1, then remove water pump case 2, impeller 3, impeller key 6, pump under plate 4 and dowel pins.
See Service Manual for the rest of the procedures, step-by-step procedures, pictures, exploded views and digrams. 

1983-1990 Suzuki DR100 SP100 Factory Service Manual1990 Suzuki DR100L, 1989 Suzuki DR100K, 1988 Suzuki DR100J, 1987 Suzuki DR100H, 1986 Suzuki DR100G, 1985 Suzuki DR100F, 1984 Suzuki SP100D, 1984 Suzuki DR100E, 1983 Suzuki SP100D, 1983 Suzuki DR100DPart N. This Official 1983-1990 Suzuki DR100 SP100 Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the 1983-1984 SP100 and 1983-1990 Suzuki DR100 motorcycles including: 1990 Suzuki DR100L. 1989 Suzuki DR100K. 1988 Suzuki DR100J. 1987 Suzuki DR100H. You will have to click around and search just a small bit but there are Service Manuals to be had. Parts & Service Manuals for a number of old Hondas. Lots of Parts Books, Service, and Owners Manuals for older Hondas. CB750, CB500, CB350-750, Honda Service manuals. GL1100 Carburetor.
From BikesWiki.com, Japanese Motorcycle Encyclopedia
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Class: dual sport
Production: 1990+
Models
Suzuki DR650SE1996+
(All countries)
Suzuki DR650RS / RSE1990-1996
(All countries)
Suzuki DR650R / RE / S1990-1995
(All countries)
Suzuki DR650SE
Suzuki DR650RS / RSE
Suzuki DR650R / RE / S
HistoryHistory
YearCountryName / Frame / Engine
1990AllName: Suzuki DR650SSuzuki DR650R
Suzuki DR650RS
Code: DR650RSL, DR650RUL, DR650RL, DR650SL, DR650RSUL
1991AllName: Suzuki DR650SSuzuki DR650R
Suzuki DR650RS
Suzuki DR650RSE
Code: DR650RSUM, DR650RSM, DR650SM, DR650RSEUM, DR650RSEM, DR650RUM, DR650RM
1992AllName: Suzuki DR650SSuzuki DR650SE
Suzuki DR650R
Suzuki DR650RSE
Code: DR650RN, DR650RUN, DR650SN, DR650SEUN, DR650RSEN
1993AllName: Suzuki DR650SSuzuki DR650R
Suzuki DR650RSE
Code: DR650RP, DR650RUP, DR650SP, DR650RSEUP, DR650RSEP
1994AllName: Suzuki DR650RSuzuki DR650RE
Suzuki DR650SE
Suzuki DR650RSE
Code: DR650RUR, DR650RR, DR650SER, DR650RSEUR, DR650RSER, DR650R, DR650REUR, DR650RER
1995AllName: Suzuki DR650RESuzuki DR650SE
Suzuki DR650RSE
Code: DR650SES, DR650RSEUS, DR650RSES, DR650REUS, DR650RES
1996AllName: Suzuki DR650SESuzuki DR650RSE
Code: DR650SEUT, DR650SET, DR650RSEUT, DR650RSET
1997AllName: Suzuki DR650SECode: DR650SEV, DR650SEUV
1998AllName: Suzuki DR650SECode: DR650SEW, DR650SEUW
1999AllName: Suzuki DR650SECode: DR650SEX, DR650SEUX
2000AllName: Suzuki DR650SECode: DR650SEY, DR650SEUY
2001AllName: Suzuki DR650SECode: DR650SEK1, DR650SEUK1
2002AllName: Suzuki DR650SECode: DR650SEK2
2003AllName: Suzuki DR650SECode: DR650SEK3
2004AllName: Suzuki DR650SECode: DR650SEK4
2005AllName: Suzuki DR650SECode: DR650SEK5
2006North America, AustraliaName: Suzuki DR650SECode: DR650SEK6
2007North America, AustraliaName: Suzuki DR650SECode: DR650SEK7
2008North America, AustraliaName: Suzuki DR650SECode: DR650SEK8
2009North America, AustraliaName: Suzuki DR650SECode: DR650SEK9
2010North America, AustraliaName: Suzuki DR650SECode: DR650SEL0
2011North America, AustraliaName: Suzuki DR650SECode: DR650SEL1
2012North America, AustraliaName: Suzuki DR650SECode: DR650SEL2
2013North America, AustraliaName: Suzuki DR650SECode: DR650SEL3
2014North America, AustraliaName: Suzuki DR650SECode: DR650SEL4
2015North America, AustraliaName: Suzuki DR650SECode: DR650SEL5
2016North America, AustraliaName: Suzuki DR650SECode: DR650SEL6
2017North America, AustraliaName: Suzuki DR650SECode: DR650SEL7
2018North America, AustraliaName: Suzuki DR650SECode: DR650SEL8
2019North America, AustraliaName: Suzuki DR650SECode: DR650SEL9
2020North America, AustraliaName: Suzuki DR650SECode: DR650SEM0
2021North America, AustraliaName: Suzuki DR650SECode: DR650SEM1
SpecificationsSuzuki DR 650 (S / SE, R / RE, RS / RSE): specs.
Specifications
DIMENSIONSOverall length2255 mm / 88,8 in – DR650SE2250 mm / 88,6 in – DR650S, DR650R
2235 mm / 88,0 in – DR650RS
Overall width865 mm / 34,1 in – DR650SE870 mm / 34,3 in – DR650S, DR650R, DR650RS
Overall height1205 mm / 47,4 in – DR650SE1315 mm / 51,8 in – DR650S, DR650R
1345 mm / 53,0 in – DR650RS
Seat height885 mm / 34,8 in – DR650SE845 mm / 33,0 in – DR650SE (low seat)
890 mm / 35,0 in – DR650S, DR650R, DR650RS
Wheelbase1490 mm / 58,7 in – DR650SE1475 mm / 58,1 in – DR650SE (low seat)
1510 mm / 59,4 in - DR650S, DR650R
Ground clearance265 mm / 10,4 in – DR650SE225 mm / 8,9 in – DR650SE (low seat)
260 mm / 10,2 in – DR650S, DR650R, DR650RS
Dry weight147 kg / 324 lbs – DR650SE152 kg / 335 lbs – DR650S, DR650R
155 kg / 342 lbs – DR650RS
Curb (wet) weight166 kg / 366 lbs – DR650SE
FRAMETypeSteel
Front suspension, travelTelescopic fork, 260 mm / 10,2 in (220 mm / 8,7 in – low seat) – DR650SETelescopic fork, 240 mm / 9,4 in – DR650S, DR650R, DR650RS
Rear suspension, travelSwingarm with mono-shock (adjustable spring pre-load & reboun damping), 260 mm / 10,2 in (220 mm / 8,7 in – low seat) – DR650SESwingarm with mono-shock (adjustable spring pre-load & reboun damping), 220 mm / 8,7 in – DR650S, DR650R, DR650RS
Front tire size90/90-21 M/C 54S
Rear tire size120/90-17 M/C 64S
Front brakeSingle disc, 290 mm, 2-piston caliper – DR650SESingle disc, 280 mm, 2-piston caliper – DR650S, DR650R
Rear brakeSingle disc, 240 mm, 1-piston caliper – DR650SESingle disc, 230 mm, 2-piston caliper – DR650S, DR650R
Fuel capacity17,0 l / 4,49 US gal – DR650SE (1996-2000)13,0 l / 3,43 US gal (reserve – 3,0 l) – DR650SE (2001+)
21,0 l / 5,5 US gal (reserve – 4,5 l) – DR650S, DR650R (1991-1992)
20,0 l / 5,4 US gal (reserve – 3,5 l) – DR650RS (1991-1992)
17,0 l / 4,49 US gal – DR650R, DR650S, DR650RS (1992-1996)
Trail111 mm / 4,37 in – DR650SE120 mm / 4,7 in – DR650S, DR650R
115 mm / 4,5 in – DR650RS
Fuel economy / consumption4,48 l / 100 km (52,5 US mpg)[1]
ENGINETypeAir-cooled 4-stroke SACS
Cylinder arrangementSingle cylinder
Bore & Stroke100,0 x 82 mm – DR650SE95,0 x 90,4 mm – DR650S, DR650R, DR650RS
Displacement644 cm³ (39,3 cu in) – DR650SE640 cm³ (39,0 cu in) – DR650S, DR650R, DR650RS
Compression ratio9.5:1 – DR650SE9.7:1 – DR650S, DR650R, DR650RS
Valve trainChain driven OHC, 4 valves
Max. power43 hp (32 kW) / 6400 rpm – DR650SE46 hp (33,6 kW) / 6800 rpm – DR650S, DR650R, DR650RS
Max. torque54 Nm / 4600 rpm – DR650SE56,6 Nm / 5000 rpm – DR650S, DR650R, DR650RS
Acceleration 0 to 100 km/h (0-60 mph)5,66 sec.[2]
Top speed153 km/h (95 mph)[3]
CARBURETION SYSTEMTypeCarburetor, 1x Mikuni BST40
ID
DRIVE TRAINClutchWet, multi-plate, cable operated
Transmission5-speed
Final driveChain
Primary reduction2.178 – DR650SE2.200 – DR650S, DR650R, DR650RS
Final reduction2.733 – DR650SE2.625 – DR650S, DR650R
Gear ratioI
II
III
IV
V

2.416
1.625
1.238 – DR650SE, 1.263 – DR650S, DR650R, DR650RS
1.000
0.826
ELECTRICALIgnitionCDI
AlternatorThree-phase A.C. generator
Battery capacity12V-10Ah
ImagesSuzuki DR 650 (S / SE, R / RE, RS / RSE): images, gallery.

Models
Suzuki DR650SE 1996+ (All countries)	Suzuki DR650RS / RSE 1990-1996 (All countries)	Suzuki DR650R / RE / S 1990-1995 (All countries)
Suzuki DR650SE	Suzuki DR650RS / RSE	Suzuki DR650R / RE / S

History
Year	Country	Name / Frame / Engine
1990	All	Name: Suzuki DR650S Suzuki DR650R Suzuki DR650RS Code: DR650RSL, DR650RUL, DR650RL, DR650SL, DR650RSUL
1991	All	Name: Suzuki DR650S Suzuki DR650R Suzuki DR650RS Suzuki DR650RSE Code: DR650RSUM, DR650RSM, DR650SM, DR650RSEUM, DR650RSEM, DR650RUM, DR650RM
1992	All	Name: Suzuki DR650S Suzuki DR650SE Suzuki DR650R Suzuki DR650RSE Code: DR650RN, DR650RUN, DR650SN, DR650SEUN, DR650RSEN
1993	All	Name: Suzuki DR650S Suzuki DR650R Suzuki DR650RSE Code: DR650RP, DR650RUP, DR650SP, DR650RSEUP, DR650RSEP
1994	All	Name: Suzuki DR650R Suzuki DR650RE Suzuki DR650SE Suzuki DR650RSE Code: DR650RUR, DR650RR, DR650SER, DR650RSEUR, DR650RSER, DR650R, DR650REUR, DR650RER
1995	All	Name: Suzuki DR650RE Suzuki DR650SE Suzuki DR650RSE Code: DR650SES, DR650RSEUS, DR650RSES, DR650REUS, DR650RES
1996	All	Name: Suzuki DR650SE Suzuki DR650RSE Code: DR650SEUT, DR650SET, DR650RSEUT, DR650RSET
1997	All	Name: Suzuki DR650SE Code: DR650SEV, DR650SEUV
1998	All	Name: Suzuki DR650SE Code: DR650SEW, DR650SEUW
1999	All	Name: Suzuki DR650SE Code: DR650SEX, DR650SEUX
2000	All	Name: Suzuki DR650SE Code: DR650SEY, DR650SEUY
2001	All	Name: Suzuki DR650SE Code: DR650SEK1, DR650SEUK1
2002	All	Name: Suzuki DR650SE Code: DR650SEK2
2003	All	Name: Suzuki DR650SE Code: DR650SEK3
2004	All	Name: Suzuki DR650SE Code: DR650SEK4
2005	All	Name: Suzuki DR650SE Code: DR650SEK5
2006	North America, Australia	Name: Suzuki DR650SE Code: DR650SEK6
2007	North America, Australia	Name: Suzuki DR650SE Code: DR650SEK7
2008	North America, Australia	Name: Suzuki DR650SE Code: DR650SEK8
2009	North America, Australia	Name: Suzuki DR650SE Code: DR650SEK9
2010	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL0
2011	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL1
2012	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL2
2013	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL3
2014	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL4
2015	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL5
2016	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL6
2017	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL7
2018	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL8
2019	North America, Australia	Name: Suzuki DR650SE Code: DR650SEL9
2020	North America, Australia	Name: Suzuki DR650SE Code: DR650SEM0
2021	North America, Australia	Name: Suzuki DR650SE Code: DR650SEM1

Specifications
DIMENSIONS	Overall length	2255 mm / 88,8 in – DR650SE 2250 mm / 88,6 in – DR650S, DR650R 2235 mm / 88,0 in – DR650RS
Overall width	865 mm / 34,1 in – DR650SE 870 mm / 34,3 in – DR650S, DR650R, DR650RS
Overall height	1205 mm / 47,4 in – DR650SE 1315 mm / 51,8 in – DR650S, DR650R 1345 mm / 53,0 in – DR650RS
Seat height	885 mm / 34,8 in – DR650SE 845 mm / 33,0 in – DR650SE (low seat) 890 mm / 35,0 in – DR650S, DR650R, DR650RS
Wheelbase	1490 mm / 58,7 in – DR650SE 1475 mm / 58,1 in – DR650SE (low seat) 1510 mm / 59,4 in - DR650S, DR650R
Ground clearance	265 mm / 10,4 in – DR650SE 225 mm / 8,9 in – DR650SE (low seat) 260 mm / 10,2 in – DR650S, DR650R, DR650RS
Dry weight	147 kg / 324 lbs – DR650SE 152 kg / 335 lbs – DR650S, DR650R 155 kg / 342 lbs – DR650RS
Curb (wet) weight	166 kg / 366 lbs – DR650SE
FRAME	Type	Steel
Front suspension, travel	Telescopic fork, 260 mm / 10,2 in (220 mm / 8,7 in – low seat) – DR650SE Telescopic fork, 240 mm / 9,4 in – DR650S, DR650R, DR650RS
Rear suspension, travel	Swingarm with mono-shock (adjustable spring pre-load & reboun damping), 260 mm / 10,2 in (220 mm / 8,7 in – low seat) – DR650SE Swingarm with mono-shock (adjustable spring pre-load & reboun damping), 220 mm / 8,7 in – DR650S, DR650R, DR650RS
Front tire size	90/90-21 M/C 54S
Rear tire size	120/90-17 M/C 64S
Front brake	Single disc, 290 mm, 2-piston caliper – DR650SE Single disc, 280 mm, 2-piston caliper – DR650S, DR650R
Rear brake	Single disc, 240 mm, 1-piston caliper – DR650SE Single disc, 230 mm, 2-piston caliper – DR650S, DR650R
Fuel capacity	17,0 l / 4,49 US gal – DR650SE (1996-2000) 13,0 l / 3,43 US gal (reserve – 3,0 l) – DR650SE (2001+) 21,0 l / 5,5 US gal (reserve – 4,5 l) – DR650S, DR650R (1991-1992) 20,0 l / 5,4 US gal (reserve – 3,5 l) – DR650RS (1991-1992) 17,0 l / 4,49 US gal – DR650R, DR650S, DR650RS (1992-1996)
Trail	111 mm / 4,37 in – DR650SE 120 mm / 4,7 in – DR650S, DR650R 115 mm / 4,5 in – DR650RS
Fuel economy / consumption	4,48 l / 100 km (52,5 US mpg)^[1]
ENGINE	Type	Air-cooled 4-stroke SACS
Cylinder arrangement	Single cylinder
Bore & Stroke	100,0 x 82 mm – DR650SE 95,0 x 90,4 mm – DR650S, DR650R, DR650RS
Displacement	644 cm³ (39,3 cu in) – DR650SE 640 cm³ (39,0 cu in) – DR650S, DR650R, DR650RS
Compression ratio	9.5:1 – DR650SE 9.7:1 – DR650S, DR650R, DR650RS
Valve train	Chain driven OHC, 4 valves
Max. power	43 hp (32 kW) / 6400 rpm – DR650SE 46 hp (33,6 kW) / 6800 rpm – DR650S, DR650R, DR650RS
Max. torque	54 Nm / 4600 rpm – DR650SE 56,6 Nm / 5000 rpm – DR650S, DR650R, DR650RS
Acceleration 0 to 100 km/h (0-60 mph)	5,66 sec.^[2]
Top speed	153 km/h (95 mph)^[3]
CARBURETION SYSTEM	Type	Carburetor, 1x Mikuni BST40
ID
DRIVE TRAIN	Clutch	Wet, multi-plate, cable operated
Transmission	5-speed
Final drive	Chain
Primary reduction	2.178 – DR650SE 2.200 – DR650S, DR650R, DR650RS
Final reduction	2.733 – DR650SE 2.625 – DR650S, DR650R
Gear ratio I II III IV V	2.416 1.625 1.238 – DR650SE, 1.263 – DR650S, DR650R, DR650RS 1.000 0.826
ELECTRICAL	Ignition	CDI
Alternator	Three-phase A.C. generator
Battery capacity	12V-10Ah

Suzuki DR 650 RS/RSE
Suzuki DR 650 R/S
Suzuki DR 650 SE
VideosSuzuki DR 650 (S / SE, R / RE, RS / RSE): video.
ManualsSuzuki DR 650 (S / SE, R / RE, RS / RSE): manuals, parts, microfiches.
Suzuki Dr 100 Service Manual FreeSuzuki DR650SE: Service Manual, 1997-2009
↑Motorcycle Consumer News (MCN) 'Performance Index 2015' | Suzuki DR650SE (10/2007) | Average MPG
↑Motorcycle Consumer News (MCN) 'Performance Index 2015' | Suzuki DR650SE (10/2007) | 0-60 mph
Suzuki Dr100↑Motorcycle Consumer News (MCN) 'Performance Index 2015' | Suzuki DR650SE (10/2007) | Top speed
 Retrieved from 'https://bikeswiki.com/index.php?title=Suzuki_DR650&oldid=8802' 
Suzuki Dr650 Specs